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Agitated Thin Film Dryer Plant

Agitated Thin Film Dryer Plant

2000000 INR/Unit

Product Details:

  • Power 10 Horsepower (HP)
  • Product Type Agitated Thin Film Dryer Plant
  • Usage Industrial
  • Material Stainless Steel
  • Voltage 440 Volt (v)
  • Warranty 1 Year
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Agitated Thin Film Dryer Plant Price and Quantity

  • 2000000 INR/Unit
  • 1 Unit

Agitated Thin Film Dryer Plant Specification

  • Industrial
  • 440 Volt (v)
  • 10 Horsepower (HP)
  • 1 Year
  • Agitated Thin Film Dryer Plant
  • Stainless Steel

Agitated Thin Film Dryer Plant Trade Information

  • Cash Advance (CA)
  • 1 Unit Per Month
  • 30 Days
  • All India

Product Description

The Agitated Thin Film Dryer Plant offered by us is used to dry a solution of high TDS Water or Products. The system will evaporate the solution by a thin layer formed on the Surface. It is standing for evaporation of water/solvents to make a concentrated liquid to dry powder or flakes. The Agitated Thin Film Dryer Plant consists of a tubular heat transfer area with an external heating jacket and a inner rotor with flexible or rigid wiper elements. 

The manufacturer is a leading provider of drying and thermal processing solutions, renowned for their expertise in advanced drying technologies. The company focuses on delivering high-performance, energy-efficient, and customized solutions to meet the diverse needs of various industries.

Product Description:
The Agitated Thin Film Dryer (ATFD) Plant is designed to handle challenging drying applications where traditional drying methods may fail. It provides efficient evaporation and drying by creating a thin film of the liquid feed on a heated surface, facilitated by continuous agitation.

Drying Chamber:

Made from high-quality stainless steel or other corrosion-resistant materials.
Designed to withstand high temperatures and pressures.

 


Agitator:

A robust, mechanically driven agitator ensures the formation of a uniform thin film of the feed on the heated surface. Prevents product build-up and ensures consistent drying. 


Heating System: Employs indirect heating methods using steam, hot water, or thermal oil.Provides precise temperature control to avoid thermal degradation of sensitive materials. 


Feed System: 
  • A metering pump accurately controls the feed rate, ensuring a steady and uniform flow of the liquid feed into the dryer.
  • Equipped with sensors and controls for real-time monitoring.

Vapor Handling System:

  • Includes a condenser and vacuum pump to manage the vapor generated during the drying process.
  • Ensures efficient removal of moisture and maintains the desired vacuum level.

Discharge System: 
  • The dried product is continuously discharged from the dryer, typically as a powder or flakes.
  • Designed to minimize product loss and contamination.

Control System: 
  • Advanced PLC-based control system for automated operation, monitoring, and data logging.
  • User-friendly interface for easy operation and process adjustments.

Applications: 
  • Pharmaceuticals: Ideal for drying heat-sensitive APIs, intermediates, and biological products.
  • Chemicals: Efficiently dries viscous, heat-sensitive, and reactive chemicals.
  • Food Processing: Handles food products, extracts, and concentrates that are sensitive to heat.
  • Wastewater Treatment: Concentrates and dries sludge and other effluents.

Advantages: 
  • Efficient Drying: Rapid and efficient drying of high-viscosity and heat-sensitive materials.
  • Product Integrity: Maintains the quality and integrity of the dried product due to gentle drying conditions.
  • Compact Design: Requires less space compared to other drying technologies.
  • Energy Efficiency: Optimized for low energy consumption, reducing operational costs.
  • Scalability: Available in various sizes to suit different production scales, from pilot plants to large-scale operations.

Service and Support:
The manufacturer offers a full range of services, including system design, installation, commissioning, training, and after-sales support. Customized maintenance programs and spare parts supply ensure the long-term reliability and optimal performance of the ATFD plant.

By leveraging cutting-edge technology and robust engineering, the manufacturer provides reliable and efficient solutions for the drying needs of various industries, enhancing productivity and sustainability.
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